Semi-finished Products

Your Professional Semi-Finished Products Supplier

 

 

Zhejiang Kintowe Sealing Technology Co., Ltd was founded in 1986, we have been specializing in the design, development, production and marketing of guide components and sealing system products for more than 36 years. Our core product offerings primarily include hydraulic seals, bearings and washers, and phenolic cotton tubes.

 
 

Why Choose us

 

 

Quality Control:Our production strictly complies with the GB/T 19001-2008/ISO 9001:2000 quality management system standards. We employ advanced quality management methods and have established a comprehensive modern quality control system.

 

Well-Experienced:We possess extensive experience in OEM projects.

 

Advanced Production Equipment:We own and operate more than 200 sets of professional-grade production equipment, ensuring high efficiency and precision in manufacturing.

 

Parameter

 

Part NO.

Material

Color

Density

g/cm³

Tensile Strength

MPa

Ultimate Compressive

Strength

MPa

Impact Strength J/m

Rockwell Hardness HRM

Coefficient of Friction

Temperature

Dry

Oil

PFC-1

Phenolic resin with cotton fabric

Light yellow to brown

1.2-1.4

45

256

26

95

0.23-0.46

0.12-0.14

-40~+130

 

Types of Semi-Finished Products

The semi-finished products produced by our company mainly include the following types:

Phenolic Cotton Tubes

Phenolic tubes is made from cotton cloth that has been impregnated with phenolic resin and then processed with heat and pressure to produce a strong, durable and reliable material.

01

Marine Composite Tubes

Kintowe marine composite tubes are made from high-quality polyester and phenolic composite resins, which have been specifically designed to provide superior dimensional stability and compression strength.

02

Bronze Filled PTFE Tubes

Bronze Filled PTFE is a highly durable and dependable material that is ideal for a range of applications, with bronze powder with the percentage varying between 40% & 60%, resulting in its very good abrasion resistance and compressive strength.

03

Carbon Fiber Filled PTFE Tubes

Carbon fiber-filled PTFE materials are a great choice for applications that require a combination of high thermal conductivity and low friction. The percentage of carbon added to this material can greatly affect its properties, making it an ideal choice for everything from bushings and bearings to seals and valve seats.

04

Molded Filled PTFE Tubes

PTFE is used across a wide range of industries. Its unique properties make it an excellent choice for applications where extreme temperatures, chemicals, and pressure are involved. The addition of fillers to PTFE can enhance its mechanical properties to make it even more useful.

05

 

 

Benefits of Semi-Finished Products

Phenolic Cotton Tubes
Phenolic cotton tubes have many advantages, including:

Superior Insulation Properties:
One of the primary advantages of phenolic cotton tubes is their exceptional electrical insulation capabilities. They have a high dielectric strength, making them ideal for applications where electrical insulation is critical. These tubes can withstand high voltage levels without compromising safety or performance.

Heat and Flame Resistance:
Phenolic cotton tubes have excellent resistance to heat and flames. They can withstand elevated temperatures without deforming or losing their insulation properties. This makes them suitable for applications in industries such as electrical engineering, where high temperatures are involved.

Mechanical Strength:
Another notable feature of phenolic cotton tubes is their excellent mechanical strength. These tubes have high tensile and compressive strength, making them resistant to physical stress and impact. They can withstand heavy loads and provide protection to underlying components.

Chemical Resistance:
Phenolic cotton tubes exhibit good resistance to various chemicals, including oils, solvents, and acids. This property makes them suitable for use in environments where exposure to chemicals is common, such as chemical processing plants or laboratories.

Carbon Fiber Filled PTFE Tubes

 

Applications of Semi-Finished Products
 

Phenolic cotton tubes can be used for a variety of purposes, including:

Transformer Applications

In transformer systems, phenolic cotton tubes play a vital role in insulating and protecting various components. They are commonly used to insulate the windings of both low-voltage and high-voltage transformers. The tubes provide a barrier between different coil layers, preventing short circuits and ensuring efficient energy transfer.
Phenolic cotton tubes are also utilized in the construction of transformer cores. They serve as insulating spacers between core laminations, contributing to the overall efficiency and reliability of the transformer. The thermal stability of these tubes is particularly beneficial in transformers, where heat generation is a constant concern.

Motor Insulation Systems

Electric motors rely heavily on effective insulation to maintain performance and longevity. Phenolic cotton tubes find extensive use in motor insulation systems, particularly in the stator and rotor windings. They provide a robust insulating layer between individual coils and between the coils and the motor frame.
The mechanical strength of phenolic cotton tubes is especially valuable in motor applications. It allows the insulation to withstand the centrifugal forces and vibrations inherent in motor operation. Additionally, the thermal resistance of these tubes helps maintain insulation integrity in the face of heat generated during motor operation.

Switchgear and Circuit Breaker Applications

Switchgear and circuit breaker systems benefit significantly from the use of phenolic cotton tubes. In these applications, the tubes are often employed as insulating barriers between live parts and grounded components. Their high dielectric strength is crucial in preventing arcing and ensuring safe operation under high-voltage conditions.

 

Molded Filled PTFE Tubes

 

Usage Precautions

Temperature Limits: Avoid prolonged use above 150℃ to prevent carbonization.

 

Chemical Compatibility: Avoid strong acids/alkalis; use alternatives like PTFE in such environments.

 

Machining Tips:

Use carbide tools at low speeds to prevent delamination.

Ensure ventilation to avoid inhaling phenolic dust.

 

Additional Information

 

Payment Methods

100% T/T before shipment, 30 days after received the goods, 30% by T/T in advance, 70% by T/T before shipment, or negotiation.

Shipping

We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.

 

 

FAQ

 

 

Q: What is a phenolic tube?

A: Phenolic tubing is a resin impregnated, spiral wrapped, and heat cured tube. It is much stronger than cardboard tubing, with almost 5x the compression strength. It is also a very good base for rockets that will require the strengthening of fiberglass, Kevlar, carbon fiber, or similar materials.

Q: Is phenolic the same as HDPE?

A: However, this couldn't be further from the truth. HDPE is made of high-density polyethylene resin and pigments. Phenolic partitions, on the other hand, are made of a melamine sheet and many layers of resin-impregnated kraft paper.

Q: What are marine composites?

A: Composite materials are used in the marine industry to create lightweight, durable vessels that are corrosion-resistant to harsh marine environments. Used in the construction of hulls, decks, masts, and interior fixtures, they enable streamlined, energy-efficient designs.

Q: What is bronze filled PTFE used for?

A: Bronze-filled PTFE materials have very good abrasion resistance and compressive strength. Bronze-filled PTFE materials are typically used for bearing and wear ring applications.

We're professional semi-finished products manufacturers and suppliers in China, specialized in providing high quality customized service and OEM service. If you're going to buy cheap semi-finished products made in China, welcome to get free sample from our factory. For price consultation, contact us.

Semi finished Products, Bronze Filled PTFE Tubes, Carbon Fiber Filled PTFE Tubes